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Design a laser-cut headphone stand

Turn a reference into a six-part laser-cut kit, inspect material previews, distinguish cut, score and fill engraving, and download SVG or DXF files.

Free video tutorial from Printara Academy, 3 min 36 s. Narration in English, Czech, French, Spanish, Japanese, Korean, German. No account needed to watch.

Read next: AI Laser Cut Generator guide: from a text brief to SVG and DXF cutting sheets

Steps

  1. Start with a reference. Create a concept in the Image studio or use your own image. A clear profile, decoration and lettering give the design a direction.
  2. Set up Laser cut in Sculpt. Open Sculpt, select Laser cut and set the material thickness and sheet size: 3 mm material on a 300 by 200 mm sheet in the video.
  3. Write the brief and answer questions. Describe the stand, attach the reference and give the exact text to engrave, the size and real dimensions where fit matters. Answer Sculpt's questions.
  4. Check the quote, then build. Read the quote and its assumptions, including size, decoration and credit price, then confirm. The job runs on the server.
  5. Review the parts and the sheet. Check the six flat parts, compare material previews and open the sheet preview to inspect outlines, slots, decoration and lettering.
  6. Download SVG or DXF and test the fit. Read the legend, download SVG or DXF for your laser software, set kerf compensation and test the fit before cutting the full kit.

Transcript

The narration of this video, from its captions.

Design a laser-cut headphone stand

0:00 A headphone stand with your own engraving, designed as a kit of flat wooden parts. In this tutorial, we will take a visual reference into Sculpt, review the design, and download the laser files.

Start with a clear concept

0:12 Start with a clear reference. You can create a concept in the Image studio, or use an image you already have. Here, the curved profile, geometric decoration and personalized lettering give us a clear direction.

Choose Laser cut in Sculpt

0:27 Open Sculpt and select Laser cut. Set the material thickness and sheet dimensions. This example uses three millimeter material on a three hundred by two hundred millimeter sheet. Use the measurements for your own stock.

Describe the stand and its details

0:41 Describe what you want to make, and attach the reference image. Include the exact text to engrave, the intended size and any important features. The reference guides the appearance; your written brief defines the requirements.

Answer the design questions

0:55 Sculpt may ask for more information before quoting. Here, it asks about the lettering, headphone clearance and whether everything must fit on one sheet. Give real dimensions when fit matters, rather than relying on the picture alone.

Check the quote before building

1:09 Read the quote and its assumptions before you confirm. In this example, the design is sized to fit one sheet; clearance for a specific pair of headphones has not been verified. Check the proposed size, decoration and credit price.

Let Sculpt build the parts

1:24 Confirm the build when you are happy with the scope. The job runs on the server, and you can return later. We have shortened the waiting periods here; the real build takes longer than this edit.

Inspect the intermediate views

1:36 As the build progresses, the round previews show the parts and assembly. Inspect the shape from different angles. These are progress views, so wait for the saved result before choosing the files you want to use.

Review the six separate parts

1:49 The finished kit is saved to the Library. Here, the six parts are laid out flat. Check the two side profiles, the base pieces and the smaller joining parts, including the slots and the personalized detail.

Compare material previews

2:03 Use Material preview to compare the appearance of plywood, oak, walnut and other finishes. This changes the preview, not the cutting geometry. It does not replace checking the actual material thickness and fit.

One sheet, six parts

2:17 Open the sheet preview to inspect the layout. This example places all six parts on one three hundred by two hundred millimeter sheet. Look at the outlines, slots, decoration and lettering before you download.

Cut, score and fill engrave

2:31 Read the legend: red is Cut, green is Score, and blue is Engrave. The thin green pattern is line detail; the blue lettering is a filled area. Assign the matching operations in your laser software rather than treating every colour as a cut.

Download SVG or DXF

2:47 Download the sheet as SVG or DXF, depending on your laser software. They are alternative vector formats of the same layout, so do not import both on top of each other. Check the dimensions and operation assignments after import.

Keep the other exports separate

3:04 The Parts ZIP is a different export. Here, it contains six individual STL pieces. Keep those three-dimensional files separate from the laser workflow; use the sheet vectors for cutting and engraving.

Check fit before cutting the full kit

3:17 Before cutting the full kit, verify scale, material thickness and joint fit. This export uses nominal contours, so set kerf compensation in your laser software as needed. Test the fit and stability first. Your personalized stand design is now ready for that next check.

Questions about this tutorial

What do the colours on the laser sheet mean?

Red is Cut, green is Score and blue is Engrave. Thin green lines are line detail and blue lettering is a filled area. Assign the matching operations in your laser software instead of cutting every colour.

Should I download SVG or DXF?

Either, depending on your laser software. They are alternative vector formats of the same layout, so import only one, then check the dimensions and operation assignments.

Does the export include kerf compensation?

No. The export uses nominal contours. Set kerf compensation in your laser software as needed and test the fit and stability before cutting the full kit.

Does the material preview change the cutting file?

No. Material preview compares the look of plywood, oak, walnut and other finishes. It does not change the cutting geometry or replace checking the real material thickness and fit.

Is this tutorial available in other languages?

Yes. The narration is available in English, Czech, French, Spanish, Japanese, Korean and German, with a transcript of each version. The recorded Printara interface stays in English.

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